+91-9322508192autocoatbom7@gmail.comPaint Booth Manufacturer in India Since 1985
Autocoat Engineering Paint Booth Manufacturer India

Commercial Vehicle Spray Booths India — Bus, Truck, Tractor & Rail Coach Paint Booth

Autocoat Engineering supplies large-format paint booths for buses, trucks, tractors, rail coaches, tippers and trailers up to 25 metres long — the largest commercial vehicle spray booths built in India. Ashok Leyland, Tata Motors CV, VECV, Volvo Eicher, Sonalika, Escorts, TAFE, ICF Chennai and RCF Kapurthala references. Since 1985.

Painting a bus, truck, or rail coach is a fundamentally different engineering problem to painting a car. Vehicles are 3–5× longer, sit 2–3× taller, and demand painters to walk around the full body during application. Autocoat has designed 100+ large commercial vehicle paint booths over 40 years, from 10-metre light-truck booths for tier-1 body builders to 25-metre rail coach paint booths for ICF Chennai and metro rail factories.

Why Choose Autocoat for Commercial Vehicle Spray Booths

Common Commercial Vehicle Applications

City & Intercity BusAshok Leyland Hosur, VECV Pithampur bus body plants
Heavy Truck / TipperTata, Ashok Leyland, BharatBenz tier-1 suppliers
Light Commercial VehicleTata Ace, Mahindra Bolero pickup, Ashok Leyland Dost
Tractor Body PaintingSonalika, Mahindra tractors, TAFE, Escorts, John Deere India
Rail Coach PaintingICF Chennai, RCF Kapurthala — broad gauge coaches
Metro Rail CoachKolkata Metro, Delhi Metro, Bangalore Metro
Trailer & ContainerTrailer body painting, ISO container painting
Military Truck / APCDefence CV painting — see defence

Key Features — Large CV Paint Booth Specifications

✅ Standard Technical Specifications

  • Airflow: Downdraft 0.4–0.5 m/s (bus/truck) or semi-downdraft 0.5 m/s (rail coach)
  • Exhaust capacity: 40,000–100,000 CFM depending on booth cross-section
  • Filtration: F5/F7 supply, paint arrestor exhaust (Andreae/Bafa cardboard for heavy overspray), optional secondary carbon
  • Lighting: Wall & ceiling IP65 explosion-proof LED arrays, 800–1200 lux at cab hand height, 5000K colour-correct
  • Doors: Roll-up front & rear (drive-through) or hinged personnel door, 4×4 m to 6×6 m opening
  • Bake cycle: Integrated (booth doubles as oven) or separate cure chamber, 60–130°C, direct or indirect gas fired
  • Painter access: Walk-around perimeter with anti-slip grating, overhead trolley for painter tools
  • Structure: Heavy-gauge sandwich panels, powder-coated MS interior, structural steel column-and-beam
  • Controls: PLC + HMI touchscreen with recipe management, cycle logging, ramp/soak profiles
  • Fire safety: NFPA 33 compliant, sprinkler compatibility, VOC monitoring at 25% LEL

Benefits for Commercial Vehicle Manufacturers

Recommended Commercial Vehicle Booth Types & Sizes

VehicleTypical booth sizePrice range (INR)Best for
Light truck (up to 7T)10×4×4 m₹40 lakh – ₹80 lakhTata Ace, LCV body builders
Medium truck (7–16T)12×4.5×4.5 m₹60 lakh – ₹1.2 croreMCV tier-1 body plants
Heavy truck (above 16T)14×5×5 m₹80 lakh – ₹1.6 croreTata, Ashok Leyland HCV
City bus (up to 12 m)14×5×5 m₹80 lakh – ₹1.5 croreState transport, urban bus
Coach / intercity bus (15 m)16×5×5 m₹1 crore – ₹1.8 croreVolvo, Scania coach painting
Articulated bus (up to 18 m)20×5×5 m₹1.5 crore – ₹2 croreBRT / metro bus painting
Rail carriage25×5×5 m₹1.2 crore – ₹2 croreICF Chennai, RCF Kapurthala, metro
Tractor body8×4×4 m₹30 lakh – ₹70 lakhSonalika, TAFE, Mahindra tractors
Truck cab (cab-only)6×3.5×3.5 m₹25 lakh – ₹60 lakhCab paint shops, refinish

Customisation Options for Commercial Vehicles

Safety & Compliance

Related Industries We Serve

AutomotiveCar body & passenger vehicle paint booths
Two-WheelerBike, scooter, motorcycle painting
Construction EquipmentJCB, L&T, excavator painting
DefenceMilitary truck / APC painting
Metal FabricationTrailer, container, structural steel
Large Paint BoothProduct catalogue — large-format booths

Get a Commercial Vehicle Paint Booth Quote in 24 Hours

Up to 25 m length · Downdraft OEM finish · Integrated bake oven · CPCB compliant · Turnkey pretreatment + booth + oven · 1-year warranty

Request Commercial Vehicle Quote → Call +91-9322508192

Commercial Vehicle Spray Booth — FAQs

What is a commercial vehicle spray booth?

Large-format paint booth for buses, trucks, tractors, rail coaches, tippers and trailers. Typical: 12-15 m length, 4-5 m width, 4-5 m height. Downdraft or semi-downdraft airflow, 40,000-100,000 CFM exhaust, IP65 lighting arrays, drive-in doors. Autocoat supplies to Ashok Leyland, Tata, VECV, Volvo Eicher, and Indian Railways.

How large should a bus or truck paint booth be?

Light truck 10x4x4 m, medium truck 12x4.5x4.5 m, heavy truck 14x5x5 m, city bus 14x5x5 m, coach bus (15m) 16x5x5 m, articulated bus 20x5x5 m, rail carriage 25x5x5 m. Add 1-2 m clearance each end for painter access.

How much does a bus or truck paint booth cost in India?

Truck cab ₹25-60 lakh, light truck body ₹40-80 lakh, medium truck / bus ₹60 lakh-₹1.2 crore, heavy truck / coach ₹80 lakh-₹1.6 crore, rail carriage ₹1.2-2 crore, tractor body ₹30-70 lakh, tipper/trailer ₹40 lakh-₹1 crore. Includes pretreatment + booth + oven.

Which Indian CV OEMs use Autocoat spray booths?

Ashok Leyland (Hosur bus body), Tata Motors CV tier suppliers, VE Commercial Vehicles (Volvo Eicher Pithampur), BharatBenz tier suppliers, ICF Chennai, RCF Kapurthala, Kolkata & Delhi Metro, Mahindra Truck & Bus tier, Sonalika, TAFE, Escorts, John Deere India, and body-builders across Chakan, Pantnagar, Hosur CV belts.

Can Autocoat build a paint booth for rail carriages?

Yes. Autocoat has designed rail carriage spray booths for ICF Chennai, RCF Kapurthala, metro coach factories. Typical: 25 m length x 5 m width x 5 m height, downdraft airflow, large roll-up doors, integrated bake oven, painter walk-around platforms. Price ₹1.2-2 crore turnkey.

What is the finish quality standard for CV paint booths?

OEM-grade: class-A on cab exteriors, class-B on chassis, class-C on undercarriage. Typical Autocoat CV booth achieves: DFT uniformity ±8 microns, less than 5 defects per m² on cab exterior, gloss 85-95 GU at 60°, colour delta E < 1.5. Delivered by downdraft airflow at 0.4-0.5 m/s + F7 supply filtration.

Do CV paint booths need heat / bake oven?

Yes for OEM production. 2K PU acrylics need 60-80°C for waterborne cure or 80-130°C for solvent. Autocoat supplies either integrated (booth doubles as oven) or separated (booth for spray, adjacent oven for cure). Combined saves 30% floor space; separated allows continuous spraying while previous vehicle cures.